I might be able to help you out on this. I work for a small media company with a full printing facility in-house. We do posters, business cards, brochures...the whole nine yards so to speak. If you tell me the size of the card and how many you want printed, I can get you some numbers. Also, I will layout and design anything you need gratis. I am pretty sure I can get printing costs down and am willing to donate what I can. There is a possibility of these being super lo-cost to no-cost as my work really owes me a solid right now.
Patrick
paddysat{at}gmail.com